‘Should have burned this place down when I had the chance’ – Michael Scott, The Office

If anyone could read a burnt-out warehouse manager’s mind, this would be the sentence playing in loop for days. For those that believe being high up in the leadership rung is a walk through the park, are remotely aware of the misadventures of warehouse managers that often complain about not having ten arms and ten heads to handle hundred plus responsibilities that could make or break businesses.

Responsible for all achievements and failures that warehouses can possibly make happen, these worn-out warlords are usually found in the epicenter of epic stress caused by a series of never ending challenges that cannot be wished away. Some of these deadly challenges that eventually claim the better of their grey matter and cause efficiency to evaporate like it never existed, include –

 Inventory Nightmares:
When stock levels play hide-and-seek; some found damaged; some, never to be seen at all.

 Labor Headaches:
The chaotic task of juggling worker schedules, managing labor shortage / excess etc.

 Space Squeeze:
Planning effective storage while keeping things accessible, damage free and cost-effective

 Order Overload:
Battling the racket in the racks to meet tight deadlines through peak seasons.

 Tech Troubles:
Frantic scrambling when systems crash without warning and just about everything needs to be redone from scratch to keep things rolling.

 Forecast Furor:
Mapping warehousing efficiency by accurately forecasting demands through seasonal fluctuations.

 Picking Packing Predicament:
One of the most labor-intensive and error-prone processes in warehousing that almost inevitably leads to delays and inaccuracies.

 Shoveling Scattered Data:
Collecting and assembling data and timely accurate reporting gets tricky with manual endeavor.

 Safety Policing:
Making sure that no one breaks bones or rules within the warehouse premises; else, the consequences can get very costly.

 Mis-shipment Mishaps:
Returned with 1star rating; mis-shipments are one of the deadliest challenges that even the fattest CTAs cannot remedy.
 
 
The Consequences?
Warehouse managers are the fulcrum of the unit. A significant part of decision making and implementation of processes to ensure maximum efficiency rests on the wellbeing of their psycho-physical system.
Managers affected by warehouse weariness are often seen switching into a state of stress induced trance; non-responsive to everything that may be falling apart within the premises. When exhaustion levels hit the roof, many are seen blowing their steam off on fellow personnel / workers, who may choose to quit in quest of happier and healthier work environments. This leads to unnecessary loss of talent and increases cost to company.
Burnout in Warehouse Managers can also cause otherwise preventable decision making errors that can risk brand image.
Sluggish efforts and stress-induced mistakes eventually snowballs into a domino effect of operational hiccups, increased costs and employee unrest.

                                       
Drum-Rolling WMS – Rack n’ Rolling With Intelligent Automation

Some Superheroes Come Without Capes… WMS is one of them

Warehouse Management System (WMS) is the invisible thread that tailors and secures the complex tapestry of modern warehousing. Think of it as intelligent non-human assistants that ease, expedite and fool-proof core tasks of warehouse managers through effective automation, while the managers can stretch out a little and shrug the stress off their shoulders. 

Here are a few ways WMS transforms worn-out warehouse managers into ultimate warehouse warriors -

1. Inventory Accuracy – Fond farewell to manual counting.
WMS provides automated real-time inventory tracking using technologies like RFID, barcodes and IoT sensors. This ensures accurate inventory counts, eliminate stock discrepancies and reduce chances of human error. With automated updates and cycle counting, managers can maintain precise inventory records, improving order accuracy and customer satisfaction.

2. Demand Forecasting – From wracking brains to clicking a button.
WMS integrates predictive analytics tools that analyze historical data and market trends to forecast demand accurately. This helps in optimizing inventory levels, increasing responsiveness to market changes and planning for future demand fluctuations without managers having to row the deep seas manually.

3. Space Utilization – When space for 10 can expand to space for 100!
Quality custom WMS can make warehouse managers masters of elasticity that helps brands / businesses manage lean and peak season demands masterfully without facing inflated warehouse costs. Warehouse management tools, in this respect, can be customized to offers intelligent slotting optimization features that can analyze product characteristics, turnover rates and demand patterns to plan out the best storage solution. Dynamic slotting further ensures that high-demand items are easily accessible and warehouse space is utilized efficiently.

4. Labor Metrics – From spreadsheet sleuths to saviors of the flock…
Labor management modules in advanced custom WMS automates the process of tracking, recording and reporting worker productivity and performance metrics without the managers having to individually trace the same over manual spreadsheets. Customized WMS can also help managers automate task allocation based on real-time data, ensuring optimal use of labor resources. This feature can further identify areas for improvement and training needs, thereby paving the way for a stronger workforce without the manager having to compromise his mental health over it.

5. Order Picking Efficiency – Turning chaos into ‘me-time with coffee’
Advanced WMS features like pick-to-light, put-to-light and voice-directed picking, guide workers through their tasks with precision. These systems use visual or auditory cues to direct workers, reducing errors and speeding up the picking process without the managers having to guide or supervise personally.

6. Real-Time Data and Analytics – When all gut feelings are now supported by graphs!
Warehouse Management Systems these days, are designed to provide real-time data and comprehensive analytics, offering insights into inventory levels, order statuses and overall warehouse performance. This customizable feature is now an indispensable decision-making asset, since it allows managers to dig into relevant data in a click and generate automated detailed reports that are tailored to solve specific warehousing problems.

7. Enhanced Safety and Compliance – Where safety gears and good judgment are always in fashion.
Safety and compliance monitoring features in WMS provide real-time alerts for potential hazards and upcoming regulatory requirements that need urgent attention. With automated compliance checks and safety protocols adherence, there’s no way managers can miss out on safety and compliance requirements thereby, maintaining a benign and secure workplace.

8. Customer Satisfaction – because, drama should be on soaps, not feedbacks!
Delivering smiles start with quick and error free picking, packing and shipping, and this is exactly what custom WMS does. With streamlined tailor-made processes and real-time tracking, the tool managers can now ensure lightning fast fulfillments that directly leads to higher customer satisfaction.

9. Employee Self-Service Portals – From spreadsheets and files to free time and smiles…
Employee self-service portals within WMS provide workers with access to their schedules, performance metrics, and training materials without the managers having to keep track of it manually, on a day to day basis. This not just off-loads stress from managers but, empowers employees to manage their own information and foster a sense of ownership.

10. Customizable Workflows – It’s like a tailored tux; but for your tasks.
Work-flow management is an energy vampire to all worn-out warehouse managers. With custom WMS, work flows can now be automated to delineate, assign, track and record individual roles and tasks of individual workers according to their needs and preferences. This is a boon to workers as well, because they can have more control over their roles and focus on high-priority activities.

 
Smooth Aisles Ahead – Why Warehouse Managers And Warehouse Management Systems Are A Match Made In Tech Heaven
 
Of all the matches made in heaven, the holy union of Warehouse Managers with Warehouse Management systems is the one that takes ‘till death do us part’ very seriously. This dynamic duo sets couple-goals to transform warehouses into well-oiled machines, where every box has a place and every order is a breeze. Together, they tackle safety and compliance like power- couples, making sure the only thing falling off shelves is boredom and burnout. In this tech-savvy love saga, WMS and warehouse managers prove that true harmony is just a few clicks away.

 

Reference - 

https://business.linkedin.com/talent-solutions/resources/how-to-hire-guides/warehouse-manager/job-description
https://queueme.io/resources/warehousing/Challenges-Faced-by-a-Warehouse-Manager.html
https://www.yourtango.com/2018314733/30-best-office-quotes-of-all-time-for-all-the-dunderheads-in-the-room